XD-502G2 Console

Description

The new generation of our XD-502 Digital Source Sampling Console monitors gas velocities, temperatures, sample flow rates, and volumes for maintaining isokinetic sampling conditions. This next generation console includes highly-requested features and capabilities from our customers and can easily be adapted to all isokinetic testing methods including US EPA Methods 2, 4, 5, 23, 26A, 29, 201A, 202, OTM-45, OTM-55, CTM-027, ASTM D6784-02 Ontario Hydro, and Solid Waste 846 Method 0010. Presenting a new look and feel, some new features include user-replaceable electronic pressure transducers and a user-replaceable digital vacuum sensor, a physical buzzer that has been added to front of the console for the traverse point alarm, and a Wi-Fi module for increased flexibility of connection. If you are looking for a fully-automated console, check out our XC-5000.

A 32-bit microcontroller converts the sensor inputs and displays the totalized sample volume, temperatures, and pressures into configured units of measure. The transflective LCD display is sunlight-readable and backlit so it can be seen in the dark. Two advanced, self-tuning 1/32 DIN temperature controllers with individual solid-state relays are used for controlling heaters, e.g. probe and filter heaters. The digital LCD screen displays the dry gas meter volume, elapsed time, the dry gas meter differential orifice pressure (ΔH), stack velocity differential pressure (ΔP), data point information, and all 8 thermocouples. Coarse and fine valves are used to control the sample flow rate and to adjust the vacuum during leak checks. A 1/2″ sample inlet quick connect provides a convenient connection for the sample vacuum line. An easy-to-use 6-button keypad is used to reset the gas volume and elapsed time at the start of each sample period, along with other functions.

Building on the legacy of the XD-502, the XD-502G2 introduces an integrated data acquisition and control system, which streamlines data logging and monitoring by providing real-time digital control and on-screen display of all operating parameters. This enhanced digital integration improves workflow efficiency, reduces manual recording errors, and gives operators more confidence in their sampling accuracy.

This new generation XD-502 also includes increased processing power, multiple language support within the software, and general software and firmware improvements. The console can be ordered without the internal pump and used with any external pump.

Features

• Internal, dual diaphragm sample pump
• Quick-swappable pressure transducer and vacuum sensor
• Rugged, lightweight case with 3 heavy-duty stainless-steel handles
• USB A port on the front of the console for data export without the need for a secondary device
• Easy-to-use display, indoor or outdoor readable
• Wi-Fi module for increased flexibility of connection from any device to the console
• Adjustable physical buzzer added to the front of the console for the traverse point alarm
• 8-channel thermocouple sensor board for display and logging of all 8 channels simultaneously

Specifications

• Display: 4×20 character backlit transflective liquid crystal display, membrane switch for navigation of menu and sampling operations
• Dry Gas Meter: Model SK25EX, with 100 CPR quadrature encoder, 0.7L/rev., 1.45 ft3 (41 Lpm) max
• Internal Sample Pump: KNF, dual head diaphragm, 2.47 ft3 (70 Lpm) free flow, 0.75 ft3 (21 Lpm) @ 15″ Hg (-381 mmHg, -50kPa), max vacuum -25″ Hg (-625 mmHg, -85 kPa), 24 VDC brushless motor
• Flow Indicator: Precision-machined, stainless-steel, venturi-style orifice tube affixed to dry gas meter outlet, electronic transducer differential pressure measurement
• Temperature Measurement: 8-channel individually isolated type-K thermocouple sensor board, -328 °F (-200 °C) to 2502 °F (1372 °C) range
• Probe Temperature Control: Fuji, compact, 1/32 DIN auto-tuning temperature controllers, individual 25-amp solid-state relays, type-K jacks for inputs, individual power switches
• Digital Pressure Transducers: User replaceable, factory calibrated, temperature compensated
  • ΔP: +/- 1.0” H2O (25 mm) and +/- 10.0” H2O (250 mm) ranges, bi-directional, 0.01” H2O (0.1 mm) resolution
    • ΔP automatically selects appropriate transducer range for current flow conditions
  • ΔH: 6.5” (165 mm) range, 0.01” H2O (0.1 mm) resolution
• Vacuum Sensor: User replaceable, electronic, digital scale, 0 to 30” Hg (0 to 760 mmHg), zero and span settings
• Data Export: USB batch downloads on console or using included software
• Alarm Buzzer: ~100 dB(A) at 12 VDC at 24″ (61 cm), at 77 °F (25 °C)
• Umbilical Connection:
  • Electrical: 5 pin conductor circular connector with ground (alternative styles available)
  • Sample Inlet: 1/2” stainless steel instrumental quick-connect (alternative sizes available)
  • Pitot Connections: 1/4” stainless steel instrumental quick-connects (alternative sizes available)
  • Thermocouples: AUX, AUX2 or DGM In (Internal), DGM Out (Internal), Stack, Probe, Oven, Flter, and Exit
• Power: Supply 120 VAC at 60 Hz 15 amps maximum or 240 VAC at 50 Hz 10 amps maximum, IEC C-14 inlet
• Dimensions: H17” x W17” x D12” (43 cm x 43 cm x 30.5 cm).
• Weight: 40 lbs (18 kg) base configuration